ESTICLEAN®
Industrial Cleaning, Degreasing & Release Processes
Such processes traditionally rely on solvents like white spirit, diesel, mineral oils, acetone, or other volatile organic compounds (VOCs) that pose EHS challenges in production environments.
These traditional solvents often exhibit high volatility, flammability, significant VOC emissions, and stringent hazard classification, which create risks for personnel, regulatory compliance, and environmental impact.
ESTICLEAN® products are engineered as practical alternatives to these traditional solvents, combining effective cleaning and release performance with improved safety.
Drawing from a foundation of vegetable-based esters, microemulsion technology, and specialty surfactants, the ESTICLEAN® range enables plant engineers to reduce hazards, lower emissions, and improve working conditions without compromising application outcomes.
These products are designed for use in manual cleaning, dip tanks, spray, and industrial washer systems, and can replace solvents such as aromatic hydrocarbons and acetone in many scenarios.
By adopting ESTICLEAN® solutions, companies can reduce their VOC footprint, eliminate GHS hazard labelling, minimize flammability and health risks, and support corporate sustainability goals - all while maintaining or enhancing performance in critical workflows.
Replacing mineral oils and diesel in asphalt release systems
ESTICLEAN AS-VEG has been developed as a high-performance alternative to traditional hydrocarbon solvents, diesel, mineral oils, and white spirit in asphalt release and cleaning applications.
Conventional fluids used in road construction often contain volatile aromatic and aliphatic hydrocarbons, which contribute to elevated VOC emissions, potential worker inhalation exposure, and regulatory challenges in sensitive work zones in and near water protection areas.
ESTICLEAN AS-VEG mitigates these EHS concerns with a vegetable-based ester formulation that delivers effective release on rollers, tools, vehicles, and equipment, while also facilitating the removal of stubborn asphalt residues.
The product’s non-aromatic, non-flammable nature and zero VOC content significantly reduce fire risk and exposure concerns—making it safer to use on the shop or job site.
With a high flash point and low odour profile, this solution supports environments where personnel comfort and compliance are a priority. Compared to conventional hydrocarbon cleaners, ESTICLEAN AS-VEG contributes to lower environmental burden, simplified labelling requirements, and smoother operations, particularly in industries where sustainability and workplace safety are strategic objectives.
Water-miscible release technology for asphalt rollers and equipment
ESTICLEAN AS-AQUA addresses the challenges associated with roller release and cleaning in road construction where traditional solvent-based options present emissions, health, and safety drawbacks. Hydrocarbon-based solvents and mineral oils, when used for rolling applications or manual cleaning, often result in elevated VOC output, and odour concerns for production teams and EHS managers alike.
ESTICLEAN AS-AQUA combines surfactant technology with a water-miscible formulation that enhances water performance on rollers and equipment surfaces.
Its design supports dilution with water, which can reduce chemical usage and contribute to lower operational costs and simplified handling protocols.
The product’s low odour and absence of GHS hazard labelling make it an attractive choice for workplaces aiming to improve environmental performance and regulatory compliance without sacrificing the release quality required for efficient operation.
For EHS professionals, ESTICLEAN AS-AQUA offers a route to reduce workplace exposure, lower permitted VOC emissions, and streamline safety documentation across production sites.
A safer alternative to acetone in production cleaning
ESTICLEAN 159 is specifically formulated to replace acetone and other aggressive organic solvents commonly used in cleaning operations, especially in production environments such as EPS molding, polystyrene processing, and polymer handling.
Conventional acetone-based solvents present significant risks: high volatility, low flash point, strong odour, and strict hazard labelling—factors that complicate handling, storage, and worker protection measures.
ESTICLEAN 159 combines ester-based solvents with emulsifiers to deliver strong solvency for polystyrene residues and other polymers, while maintaining a higher flash point and significantly reduced hazard profile.
For production teams, this translates into improved process safety, reduced risk of fires and explosions, and fewer regulatory constraints on VOC emissions.
EHS leaders benefit from a cleaner, more comfortable workplace environment, with lower exposure levels and streamlined compliance.
ESTICLEAN 159 enables technical operators to clean molds and equipment efficiently without the surface damage or safety concerns typically associated with high-strength, traditional solvents.
A non-VOC alternative to hydrocarbon cold cleaners
ESTICLEAN AR-PLUS MB offers a heavy-duty cleaning alternative to classic hydrocarbon-based solvents for tackling the most stubborn bitumen, asphalt, grease, and sticky contaminants encountered in industrial and workshop settings.
Standard cold cleaners and hydrocarbon solvents, while effective, often carry significant VOC emissions, low flash points, and stringent hazard labelling, creating hurdles for safety, environmental compliance, and personnel comfort.
ESTICLEAN AR-PLUS MB uses microemulsion technology, combining natural esters, polar solvents, and wetting agents to deliver deep cleaning performance with zero VOC content and a significantly improved safety profile. It’s suitable for use on painted surfaces, rubber, and plastics, enabling broader applicability with less risk of damage compared to harsher traditional solvents.
For EHS and production teams, this product supports reduced exposure to harmful vapours, simplified classification and labelling, and lower environmental impact.
Incorporation of ESTICLEAN AR-PLUS MB into cleaning regimes can help facilities meet stringent workplace safety plans while maintaining or improving wash performance.
|
Product |
Type |
Application |
Properties |
Flash Point °C |
GHS Labelling |
|
ESTICLEAN AS-VEG |
Non-aqueous cleaner | Asphalt cleaning and release agent |
|
184 °C | None |
|
ESTICLEAN AS-AQUA |
Water miscible release agent | Asphalt release agent |
|
n.a (*) | None |
|
ESTICLEAN 159 |
Ester solvent + Emulsifier | Industrial cleaning agent |
|
102 °C | None |
|
ESTICLEAN AR-PLUS MB |
W/O Microemulsion | Surface cleaning |
|
n.a (*) |
None |
(*) Aqueous product
FAQ about ESTICLEAN®
ESTICLEAN 159 is an excellent mold cleaner for the EPS industry, it replaces flammable solvents such as acetone, and is an efficient alternative to mechanical cleaning, which may damage the mold.
You may not want to make your own formulation, you may not have the equipment for blending & filling of chemicals, or your expertise is in technical skills such as road construction and EPS molding of packaging/insulation materials – not in chemical formulations.
You may have a very good road to the market, you may sell other materials and services to the industry, and you see the opportunity for an add-on business to what you are doing today.
Esti Chem offers a full range of asphalt cleaners and release agents for the road construction industry. The products have been used successfully for more than 15 years as alternatives to diesel and other mineral oil-based products.
By changing to ESTICLEAN products, you can remove hazardous chemicals from the working environment, you can reduce the risk for pollution of the environment, and you can reduce the consumption of chemicals by changing to non-evaporating materials.
The ESTICLEAN products are primarily produced on vegetable raw material basis and will help to reduce your CO2 footprint and improve the sustainability profile of your company.
Customer solutions
Formulation Technology
Esti Chem has been active for more than 30 years in the field of solvent substitution, specialty surfactants, microemulsions, emulsifiers, and silicone oil-free defoamers.
We have technical laboratories in Denmark & Germany offering their assistance in the development process.
Esti Chem has accumulated a lot of formulation knowhow in the form of guideline formulations to assist you in the R&D process.
Customer Development
Esti Chems team-based organization is engaged and can react quickly to customer needs.
Our company’s quality systems are certified according to ISO 9001, 14001 and 45001, we are RSPO certified, and we score high on Ecovadis sustainability rating.
Esti Chem has long-term experience in customer-specific projects: We turn your needs into products!
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